American Circuits manufactures custom cable assemblies for a wide range of electronic systems. Built for precision and consistency, our cable assemblies are used across industries that demand accuracy, reliability, and consistent performance.
Our in-house team works directly with customers to provide cable solutions that match exact requirements. From basic wiring harnesses to complex multi-conductor assemblies, every build is crafted to perform in its intended environment.
Why American Circuits?
With over 30 years of manufacturing experience, American Circuits delivers precision cable assemblies from its facilities in Charlotte, North Carolina. As one of the trusted electronic cable assembly and custom cable assembly manufacturers in the U.S., we offer flexibility across production volumes and provide full technical support from prototyping through final delivery.
We combine electrical expertise, hands-on production knowledge, and a well-established quality system. Each build is managed to meet customer specifications, on schedule.
Capabilities and Services
We support a full range of services related to custom cable assemblies:
- Design Support: Our engineers provide assistance in connector selection, insulation types, wire gauges, and routing methods. Design for Manufacturability (DFM) guidance helps avoid common production issues and reduces cost.
- Prototyping: We offer low-volume builds ideal for early-stage testing in medical, aerospace, defense, and industrial applications.
- Production: Scalable production options allow us to meet delivery targets without compromising quality. All electronic cable assemblies are built using strict process controls and verified through in-house inspection.
- Testing: Cable assemblies are tested for continuity, insulation resistance, and hi-pot conditions based on customer requirements. Our team meets IPC/WHMA-A-620 workmanship standards and supports RoHS-compliant builds.
Cable Assemblies We Build
American Circuits produces a wide range of electronic cable assemblies, including:
- Coaxial assemblies
- Ribbon cables
- Overmolded assemblies
- Wire harnesses
- Multiconductor cables
- Panel-to-board and board-to-board assemblies
Each product is configured to match your mechanical, electrical, and environmental needs.
Industries We Serve
Our custom cable assembly services are used in applications where accuracy and durability are required. Customers include OEMs in:
- Aerospace – Flight controls, UAVs, and satellite systems
- Defense – Military radios, radar systems, and field power units
- Medical – Diagnostic equipment, imaging systems, and patient monitors
- Industrial – Robotics, PLCs, and machine control wiring
- Telecom – Antenna systems, switching gear, and signal routing
- Automotive – EV battery packs, engine harnesses, and lighting systems
We are experienced in handling restricted components, qualified vendors, and special documentation needs common in these sectors.
Quality and Compliance
All assemblies are built and inspected in the U.S., following proven production methods and documented quality standards. Certifications include ISO 9001 and ITAR registration. Our team builds to IPC guidelines and complies with customer-specific protocols as needed.
Why Cable + PCB Integration Matters
As both a PCB assembly and custom cable assembly manufacturer, American Circuits reduces the number of suppliers involved in your build process. This simplifies procurement, shortens lead times, and improves consistency across final assemblies.
We support cable-to-PCB integration under one roof, helping reduce delays and improve communication during project development.
Request a Quote
If your project requires high-quality electronic cable assemblies or complete integration with printed circuit boards, we’re ready to assist. We support both prototype and production builds and respond quickly to RFQs. Contact us today to start your next cable assembly project.
